New-buck-corporation 20 Room Heater Manuel d'utilisateur

“MEETS PHASE II EPA STANDARDS” MODEL 20 Room Heater FEATURES PREPARATION INSTALLATION OPERATION MAINTENANCE SAFETY C

NOTE: Due to the redesign for the 2002 series of the Model 20/ZC20, starting with serial number 003908 . The following steps must be followed for prop

3. Slide the unit out of the fireplace far enough to work behind the trim panel reference lines. 4. Mount the side trim panels. (See Figure 3) a. P

FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft and damper b

SECTION III RESIDENTIAL FREESTANDING ROOM HEATER INSTALLATION INSTALLATION PRECAUTION Extensive field and laboratory testing

MINIMUM CLEARANCES The New Buck Corporation Model 20 must be installed in compliance with the instructions contained in this manual. CLEARANCE FRO

Close clearance installations using listed Close Clearance pipe and 2100o HT chimney system from approved manufacturer’s list. (See page 18)

PREPARING THE ROOM HEATER LOCATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder o

B. Wall Exit into Metal Tee-Box 1. Mark the plumb line on the wall directly behind the center of the heater. (See Figure 6) 2. Place the vertical

(b) Selected or fabricated in accordance with the conditions and clearances as stated in NFPA-211 code. Any unexposed metal that is used as part of

FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft and damper

TABLE OF CONTENTS SECTION 1: Room Heater Features ...

SECTION IV MOBILE HOME ROOM HEATER INSTALLATION WARNING: DO NOT INSTALL IN SLEEPING ROOM. CAUTION: The structural integrity of the mobile home

Clearance from combustible walls using listed Close Clearance pipe and 2100o HT chimney system from approved manufacturer’s list. (See page 18)

PREPARING THE HEATER FOR INSTALLATION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet. Set switch

FIGURE 3 DETERMINING THE CHIMNEY LOCATION 1. Suspend a p

FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the pr

SECTION V PRE-FAB INSERT INSTALLATION INSTALLATION PRECAUTIONS This room heater is listed by Warnock-Hersey Laboratories for installation into the

4. Thoroughly clean the fireplace of ashes and soot. 5. Check the chimney and smoke chamber for excessive buildup of creosote or soot. Also, check

MINIMUM CLEARANCE TO COMBUSTIBLES C. Sealing Trim Kit 1. This third method of installation is to us

2. To complete this installation, follow the basic masonry fireplace trim kit installation instructions except: The trim kit may have to b

SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and p

SECTION VII OPERATION This section of the manual is to help you get the maximum efficiency and maximum smoke (particulate) reduction from your heater

and door to rake the wood and coals into a pile near the front center of the firebox. (Be certain wood chunks are pulled out of the rear corners.)

OPERATING AND SAFETY HINTS: When preparing to refuel the heater, open the bypass damper (taking the heater out of catalytic mode) and wait for the sm

SECTION VIII PREVENTIVE MAINTENANCE / PARTS REPLACEMENT Check Chimney A. The chimney should be cleaned as necessary to remove creosote, soot, leav

a. Properly functioning catalysts will be exhibiting a uniform glow from one end to the other (indicating ignition). b. Physically degraded catalyst

4. Using penetrating oil, generously lubricate the four (4) bolt threads holding the catalyst housing in place. Allow to penetrate. 5. Using a 9/16

OPERATION OF SWITCH With Power Cord Plugged Into 115V AC Outlet. (A) For Auto position push in top of switch. When the room heater becomes warm e

SECTION IX CATALYTIC TROUBLESHOOTING CONTENTS Definitions Possible Problems Plugging Extreme Temperatures Flow Restrictions Creosote Bui

DEFINITIONS AIRTIGHT HEATER—In an airtight heater, all air enters in through the inlets. Generally, non-airtight stoves are not as efficient and the

POSSIBLE PROBLEMS Problems encountered with the operation of catalytic-combustor equipped wood heaters are usually the same as those experienced in t

SECTION I The New Buck Corporation room heater Model 20 is one of the safest and most efficient heating systems available when installed and operated

Backpuffing-A hot combustor (above 1400o F) can sometimes act like a glow plug (spontaneous combustion ignitor). Usually the wood gas-to-air mixture

Problem 3. High Fuel Consumption 4. Backpuffing 5. Smoke Rollout When Heater Door Is Opened 6. Low Catalytic

Problem 7. Creosote Running From Draft Inlet Openings CHIMNEY-RELATED PROBLEMS 1. Creosote Accumulation 2. Tar and

Problem 3. Heavy Concentration of Smoke Leaving Chimney 4. Rusted or Corroded Flue Parts 5. Odor-Both Inside and Outsid

Stack wood in criss-cross pattern under a shelter to allow air flow to dry the wood and to keep wood from rain. Green wood may have 50-60% moisture co

Problem 1. Plugging 2. Catalyst Peeling 3. Chemical Deactivation 4. Catalyst Masking—a catalyst with a layer of fly

Problem 6. Substrate Cracking—Mechanical 7. Substrate Crumbling 8. Color Variations Possible Cause 1. Mishandling or abuse 1. Extre

Zero Clearance Cabinet Model ZC20 For use with Fireplace Model 20 only FEATURES PREPARATION INSTALLATION OPERATION MAINTENANCE

SECTION I RESIDENTIAL INSTALLATIONS PARTS REQUIREMENTS Listed NEW BUCK CORP. Model Part Description/Part # ZC20 Zero clearance cabinet a

F. DO NOT build a fire directly inside the ZC Cabinet. It is designed solely for housing the Model 20 Stove. G. WARNING: This fireplace has not bee

EPA COMPLIANCE STATUS This manual describes the installation and operation of the New Buck Corporation, Model 20 wood heater. This heater meets the

NOTE: Chase Installation: (See Figure 3.) A chase is an enclosure built specifically to house a chimney. The interior of a chase is open from the ZC

6. Obtain the listed and approved chimney installation instructions and follow exactly. a) Obtain the starter section of pipe and install on the ZC2

7. The ZC20 cabinet is now ready for framing as follows: a) Frame the ZC20 using 2”x4” studs or local building code framing. Some minor framing rest

8. Next construct the hearth extension out of non-combustible inorganic building materials as follows: a) The hearth extension must extend 17” in fr

10. Now, finish the wall around the ZC20 using brick, rock, sheetrock, paneling, or any type finishing material. CAUT

SECTION II MOBILE HOME INSTALLATIONS PARTS REQUIREMENTS Listed NEW BUCK CORP. Model Part Description/Part # ZC20 Zero clearance cabinet

F. DO NOT build a fire directly inside the ZC20. It is designed solely for housing the Model 20. G. WARNING: Do not install in sleeping room. H. C

5. Obtain the Listed and Approved Chimney Installation instructions and follow exactly. a) Obtain the starter section of pipe and install on the ZC

7. Next construct the hearth extension out of non-combustible inorganic building materials as follows: a) The hear

K Factors of Alternate Materials: Material K Required Thickness Ceroform 126 .21 1/8” Limestone 8.0 3.2” Concrete 8.0 3

CATALYST MONITORING It is important to periodically monitor the operation of the catalytic combustor to ensure that it is functioning properly and to

CLEANING THE UNIT A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black p

PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS CHIMNEY A. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds’ nests, e

NEW BUCK CORPORATION (NBC) “LIMITED WARRANTY” FOR NBC RELATED PRODUCTS PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers

SECTION II MASONRY INSERT INSTALLATION INSTALLATION PRECAUTIONS Extensive field and laboratory testing has shown that catalytic stoves perform best

MINIMUM CLEARANCES: The Model 20 Fireplace Insert is intended for installation in accordance with the standard for chimneys, fireplaces, vents, and s

REQUIRED FIREPLACE DIMENSIONS Minimum and/or maximum fireplace dimensions: Height Width